Energy and Signals

STANDARD applications

Solid plastic cable and hose carrier systems
with fixed chain widths

Reliable cable and hose carrier systems with simple designs for standard applications. Due to its vast range of various carrier types and designs, TSUBAKI KABELSCHLEPP can offer reliable and cost-efficient solutions such as extremely compact designs, types with non-opening or opening crossbars for fast and easy cable installation, as well as tube style options for superior protection from chips and other debris.

Vollkunststoff-Energieführungen mit fixen Kettenbreiten

The assigned values are average values. Depending on the specific application, the maximum values may differ significantly. For detailed information please contact us.

  • Mounting brackets with integrated strain relief
  • Replaceable glide shoes for extending system life
  • Robust, double stroke system for long unsupported lengths
  • Types with non-opening, single-part chain link design
  • Chain links made of plastic
  • Vertical and horizontal partitioning options separate and organize cables
  • Outer noise dampening elements
  • Inside space is gentle on the cables – no interfering edges
  • Very fast and easy cable installation by simply pressing in of the cables
  • Types with openable stays – for easy cable installation
  • Optional designs covered on one side or on both sides with plastic cover system
  • Types with detachable crossbars
  • Universal mounting brackets (UMB) with integrated strain relief comb

MONO

Cable carriers with simple design for standard applications

MONO

  • Simple single piece chain links design with either non-opening or hinged opening crossbars
  • Simple and quick assembly
  • Compact design for operation in tight spaces
  • Mounting brackets with integrated strain relief

UNIFLEX Advanced

Light, quiet all-rounder for a wide range of applications

UNIFLEX Advanced

  • Noise-optimized for quiet operation
  • Designs with inward or outward opening or non-opening crossbars available
  • Crossbars fast and easy to open due to ball joint hinge mechanism
  • Dividers movable or fixed in place
  • Long unsupported lengths
  • Various cavity partitioning options for the cables

STANDARD applications

TKA Series
Chip-tight right to the end

TKA Serie

Splash- and dustproof – in more than 300 variants

The enclosed cable and hose carrier TKA55 was specifically developed for use in environments with contamination from chips and dirt. The design effectively prevents the ingress of foreign bodies into the cable space and provides reliable protection of the cables, up to the protection class IP54 – tested and attested by the TÜV Nord (German Technical Inspection Authority, North).

The optimized geometry of the chain links of the TKA series and the 3-fold, encapsulated stroke system enables extensive unsupported length and high torsional rigidity. Integrated gliding surfaces also predestine them for long travel lengths. Easy to open cover provide secure hold, even under severe mechanical stresses, e.g. when used with hydraulic cables.

The TKA45, TKA38 and TKA30 types were developed modelled on the TKA55. There is a total of more than 300 versions available with inner widths of 15 to 175 mm and inner heights of 20.5 to 45 mm.

 

TKA

Versions available opening inwards or outwards

TKA

Cover system also in the connection area

TKA

Fixable dividers with arresting cams

STANDARD applications

TKA Serie

The assigned values are average values. Depending on the specific application, the maximum values may differ significantly. For detailed information please contact us.

  • Secure cover attachment even under severe stresses (e.g. due to hydraulic cables)
  • Designs with inward or outward opening covers
  • Cable-friendly interior space without sharp edges
  • Cover completely detachable on one side
  • Quick and easy opening from any vantage point
  • Connecting pieces with optional strain relief
  • Dividers and height separation for cables
  • Chain links made of glass fibre-reinforced plastic
  • Cover sheet for universal mounting bracket
  • Integrated noise damping system
  • Pin and bore connection and stroke system covered completely

Splash- and dustproof – in more than 300 variants

  • Impermeability against chips, excellent cable protection also in the connection area
  • TKA55: IP54 tested and attested (TÜV NORD)
  • On request, also in special material with protection against hot chips up to 850 °C
  • Quick routing of the cables, easy to open
  • Inner or outer opening variants available
  • Extensive unsupported length due to 3-fold stroke system
  • Integrated gliding surfaces for gliding arrangements
  • Suppressed against vibration and noise using an internal damping system
  • High torsional rigidity

TKA30, TKA38, TKA45 und TKA55

ADVANCED applications

Cable and hose carrier systems with variable chain widths

With more than 50.000 design options, ranging from easy-to-open/snap-open or bolted-on frame stay systems to cavity extender systems guiding large vacuum hoses to enclosed tube frame stay systems that provide superior protection from dirt and debris, We offer the ideal solution to fit any application. As an example, cable carriers with linkless design can operate at extreme speeds. Numerous frame stay options allow even the most complex cable configurations to be safely and effciently partitioned within the carrier cavity.

Energieführungen mit variablen Kettenbreiten

The assigned values are average values. Depending on the specific application, the maximum values may differ significantly. For detailed information please contact us.

  • C-Profile strain relief elements
  • Minimized hinge wear due to the “life extending 2 disc principle“
  • Replaceable glide shoes
  • Extremely robust due to heavy-duty link plate/sideband design
  • Vast selection of cavity partitioning options
  • Aluminum frame stays available in 1 mm width increments
  • Plastic covers available in 8 or 16 mm width increments
  • Crossbars can be quickly opened on the inside or outside radius for easy cable installation
  • Plastic crossbars available in 4, 8 or 16 mm width increments
  • Aluminum covers available in 1 mm width increments
  • Aluminum frame stays with ball joint hinge mechanism
  • Universal mounting brackets (UMB)

MASTER Series

Quiet and weight-optimized
carriers

MASTER-Serie

  • Light design with weight-optimized sideband construction
  • Excellent ratio of inside to outside height
  • Customized bend radii are available
  • Plastic covers available

M Series / MT Series

Robust and versatile
all-rounder

M-Serie / MT-Serie

  • Various separation options
  • Large selection of frame stay systems
  • Ideal for fast, gliding applications:
    Replaceable glide shoes made of highly
    wear-resistant special plastic material
  • Plastic or aluminum covers available

QUANTUM

Light, quiet,
low-vibration

QUANTUM

  • Suitable for clean room environments
  • Allows for high acceleration and high travel speeds
  • Long service life – no link pins to wear out
  • Linkless design: sidebands made of extruded material

EXTREME applications

Steel/stainless steel cable carrier systems –
solutions for extreme applications

Lubricant-free cable and hose carrier systems made of steel or stainless steel for applications in extreme environments. Steel and stainless steel carrier systems are the carrier of choice for operation in extreme heat or the harshest environments. We offer various carrier types and designs ranging from compact style to super-sized carriers. Customized cavity partitioning as well as aluminum cover systems provide optimum cable protection even under heavy mechanical loads/stress.

Energieführungen aus Stahl – Lösungen für extreme Anwendungen

The assigned values are average values. Depending on the specific application, the maximum values may differ significantly. For detailed information please contact us.

  • Link design with special bolts for a long service life
  • Various cable separation options
  • Dividers made of plastic or steel
  • Aluminum cover available in custom 1 mm width increments
  • Various frame stay options available customizable in 1 mm width increments
  • Extremely robust sidebands zinc plated or made of stainless steel
    Edelstahl/Stahl
  • All steel cable carriers are lubricant-free
  • Variety of mounting bracket options available

LS/LSX Series

Cost-effective, light-weight steel chains

LS/LSX-Serie

  • Improved dynamic characteristics due to weight-optimized design
  • Long unsupported lengths for small to medium additional loads
  • Cover with steel band for optimum cable protection available on request

S/SX Series

Extremely robust and heavy-duty steel chains

S/SX-Serie

  • Extremely robust and heavy-duty steel chains for large mechanical loads and harsh environmental conditions
  • Very long unsupported lengths even for heavy additional loads
  • Various types in different dimensions available
  • Aluminum cover available for maximum protection of the cables

3D applications

ROBOTRAX System –
Cable and hose carrier systems for 3D movements

ROBOTRAX – cable and hose carrier system for robotic applications – is safe and gentle on the cables. Downtimes are reduced to a minimum. The open-style design allows for fast and easy installation and inspection of cables and hoses once installed. The ROBOTRAX series offers a vast assortment of accessories to perfectly fit the carrier system to the individual application. Solutions include accessories for impact protection, shock and vibration dampening, and heat sleeves for optimum cable protection.

ROBOTRAX System

The assigned values are average values. Depending on the specific application, the maximum values may differ significantly. For detailed information please contact us.

  • Steel wire for transmission of extremely large tensile forces
  • Protective covers or heat shields made of various materials are available for a diverse range of environmental conditions
  • Quick-opening mounting brackets easily attach any link of the ROBOTRAX system to any mounting point on the robot
  • Fast cable installation by simply pressing the cables into the carrier system‘s cavity partitions: no threading through is required
  • Special plastic material for long service life

ROBOTRAX System

LineFix saddly-type clamps for strain relief

ROBOTRAX System

For secure and gentle cable installation. Multilayer strain relief with double and triple clamps available. Multiple systems can also be mounted one behind the other.

ROBOTRAX System

PULL-BACK-UNIT – PBU

ROBOTRAX System

Rapid, repetitive movements of relatively long cable carrier systems in large operating envelopes, constantly hitting the robot arm, are to blame for reducing the service life of the carrier and installed cables. This can lead to a failure of the overall robotic system with expensive downtime and production outages. By using the PULL-BACK UNIT, the service life of the cable carrier and cables is significantly extended, downtimes are kept to a minimum.

ROBOTRAX System

PROTECTOR

ROBOTRAX System

The service life of the cable carriers and cables is significantly reduced through impacts when movingquickly and large operating areas. The protector protects the cable carrier from hard impacts, excessive abrasion and premature wear and, simultaneously, provides limiting of the smallest bend radius. Down times are minimized. The complete cable carrier must not be replaced, but only the Protector.

Our cable ranges meet the highest quality standards. With the TRAXLINE range, we offer cables which are cost-effective and extremely durable. A key factor is their tested and proven operational reliability, which meets all applicable standards. Competent, objective-driven systems consultation and global on-site service are both part of what we consider an on-going commitment to the technical and commercial optimisation. We deliver ex-stock with no minimum quantities, each length without extra cutting costs.

Properties:*

  • oil-resistant
  • hi-flex design
  • UV-resistant/UV-stable
  • RoHS-conform
  • metermarked
  • halogen-free
  • CFC-free
  • silicone-free
  • flame-retardant
  • ozone-resistant

* some properties are type-dependent; please contact us.

 

TRAXLINE CAT.5E / CAT.6 700 CD

Double-shielded continuous bending hi-flex CAT.5E / CAT.6 PUR cable

TRAXLINE CAT.5E / CAT.6 700 CD

      
Core insulation KS-PP/TPE
concentrically stranded
Overall double-shielding
continuous bending hi-flex, tin-plated copper braiding Coverage: approx. 90 % and foil shield
Outer jacket KS-PUR
pressure extruded
hi-flex design, UV-resistant
extremely abrasion-resistant
   
Conductor: extremely fine stranded conductors of bare copper wires in an optimized hi-flex design
Shielding: coverage 85 %
Outer jacket: KS-PUR
Temperature range moved: – 40 up to + 80 °C
Minimum bend radius moved: KRmin ≥ 10 x Ø
vmax unsupp.: 3 m/s
vmax gliding: 3 m/s
amax: 5 m/s2
Insulation resistance: ≥ 10 MΩ x km
Approvals: cURus, based on VDE


Varying parameters possible – please contact us

 

TRAXLINE System S 700 C

Shielded continuous bending hi-flex PUR signal cables

TRAXLINE System S 700 C

     
Core insulation KS-PP/TPE
hybrid stranded
Overall shield
continuous bending hi-flex,
tin-plated copper braiding
for smallest bend radii
Coverage: approx. 80 %
Element shield
continuous bending hi-flex,
in-plated braided copper shield
with the option of foil shield
Outer jacket KS-PUR
pressure extruded
hi-flex design, UV-resistant
extremely abrasion-resistant
 
Conductor: extra-fine wire conductor made from bare or tin-plated copper wires, design-optimized for maximum flexural strength
Shielding: coverage 80/85 % (type-dependent)
Outer jacket: KS-PUR
Temperature range moved: – 30 up to + 90 °C
Minimum bend radius moved: KRmin ≥ 7.5 x Ø
vmax unsupp.: 5 m/s
vmax gliding: 5 m/s
amax: 50 m/s2
Insulation resistance: ≥ 10 MΩ x km
Approvals: cURus, based on VDE


Varying parameters possible – please contact us

 

TRAXLINE Profibus 700 C

Shielded continuous bending hi-flex Profibus PUR cables

TRAXLINE Profibus 700 C

     
Core insulation KS-PP/TPE
concentrically
stranded
Overall shield
continuous bending hi-flex,
tin-platedcopper braiding
Coverage: approx. 90 %
and foil shield
Inner jacket KS-PP/TPE
valley-sealed,
pressure extruded,
hi-flex design
Outer jacket KS-PUR
pressure extruded
hi-flex design
extremely abrasion-resistant
 
Conductor: extremely fine stranded conductors of bare copper wires in an optimized hi-flex design
Shielding: coverage 85 %
Outer jacket: KS-PUR
Temperature range moved: – 20 up to + 70 °C
Minimum bend radius moved: KRmin ≥ 15 x Ø
vmax unsupp.: 3.5 m/s
vmax gliding: 2 m/s
amax: 10 m/s2
Insulation resistance: ≥ 10 MΩ x km
Approvals: cURus, based on VDE


Varying parameters possible – please contact us

 

TRAXLINE System M 700 C

Shielded continuous bending hi-flex PUR motor/servo drive cables

TRAXLINE System M 700 C

     
Core insulation KS-PP/TPE
hybrid stranded
Overall shield
continuous bending hi-flex,
tin-plated copper braiding
for smallest bend radii
Coverage: approx. 80 %
Element shield
continuous bending hi-flex,
in-plated braided copper shield
with the option of foil shield
Outer jacket KS-PUR
pressure extruded
hi-flex design, UV-resistant
extremely abrasion-resistant
 
Conductor: finely stranded conductors of bare copper wires in an optimized hi-flex design
Shielding: coverage 80/85 % (type-dependent)
Outer jacket: KS-PUR
Temperature range moved: – 30 up to+ 90 °C
Minimum bend radius moved: ≤ 16 mm2: KRmin ≥ 7.5 x Ø
≥ 25 mm2: KRmin ≥ 10 x Ø
vmax unsupp.: 5 m/s
vmax gliding: 5 m/s
amax: 50 m/s2
Insulation resistance: ≥ 10 MΩ x km
Approvals: cURus, based on VDE


Varying parameters possible – please contact us

 

TRAXLINE Power ONE 700 PE

Unshielded, continuous bending highly-flexible PUR single-core cables with PE core identification

TRAXLINE Power ONE 700 PE

      
Core insulation KS-PUR
wire bundles
in short pitches
Jacket colour black
ozone-resistant
UV-resistant
Outer jacket KS-PUR
pressure extruded
hi-flex design
extremely abrasion-resistant
   
Conductor: conductors class 6 of bare copper wires in an optimized hi-flex design
Outer jacket: KS-PUR
Temperature range moved: – 40 up to + 90 °C
Minimum bend radius moved: KRmin ≥ 7.5 x Ø
vmax unsupp.: 20 m/s
vmax gliding: 5 m/s
amax: 50 m/s2
Insulation resistance: ≥ 100 MΩ x km
Approvals: cURus, based on VDE


Varying parameters possible – please contact us

 

TRAXLINE Data 700 TPi C

Shielded continuous bending hi-flex PUR data cables

TRAXLINE Data 700 TPi C

Core insulation KS-PP
stranded in pairs
Inner jacket KS-TPE
valley-sealed,
pressure extruded,
hi-flex design
Overall shield
continuous bending hi-flex,
tin-plated copper braiding
for smallest bend radii
Outer jacket KS-PUR
pressure extruded
hi-flex design
extremely abrasion-resistant
Jacket colour black
ozone-resistant
UV-resistant
Conductor: conductors class 6 of bare copper wires in an optimized hi-flex design
Shielding: coverage nom. 85 %
Outer jacket: KS-PUR
Temperature range moved: – 30 up to + 90 °C
Minimum bend radius moved: KRmin ≥ 7.5 x Ø
vmax unsupp.: 20 m/s
vmax gliding: 5 m/s
amax: 50 m/s2
Insulation resistance: ≥ 30 MΩ x km
Approvals: cURus, based on VDE


Varying parameters possible – please contact us

 

TRAXLINE Control 700  600 V

Unshielded continuous bending hi-flex PUR control cables

TRAXLINE Control 700  600 VC

      
Core insulation KS-PP
bundled stranding
(> 8 cores)
Outer jacket KS-PUR
valley-sealed extruded
hi-flex design
extremely abrasion-
resistant
Jacket colour black
ozone-resistant
UV-resistant
   
Conductor: conductors class 6 of bare copper wires in an optimized hi-flex design
Outer jacket: KS-PP
Temperature range moved: – 30 up to + 90 °C
Minimum bend radius moved: KRmin ≥ 7.5 x Ø
vmax unsupp.: 20 m/s
vmax gliding: 5 m/s
amax: 50 m/s2
Insulation resistance: ≥ 30 MΩ x km
Approvals: cURus, based on VDE


Varying parameters possible – please contact us

 

TRAXLINE Power 700 C  1 kV

Shielded continuous bending hi-flex PUR power cables

TRAXLINE Data 700 TPi C

Core insulation KS-PP
bundled stranding
(> 8 cores)
Inner jacket KS-TPE
valley-sealed,
pressure extruded,
hi-flex design
Overall shield
continuous bending, hi-flex, tin-plated, copper braiding for smallest bend radii
Outer jacket KS-PUR
pressure extruded,
hi-flex design, extremely abrasion-resistant
Jacket colour black
ozone-resistant
UV-resistant
Conductor: conductors class 6 of bare copper wires in an optimized hi-flex design
Shielding: coverage nom. 85 %
Outer jacket: KS-TPE
Temperature range moved: – 30 up to + 90 °C
Minimum bend radius moved: KRmin ≥ 7.5 x Ø
vmax unsupp.: 20 m/s
vmax gliding: 5 m/s
amax: 50 m/s2
Insulation resistance: ≥ 30 MΩ x km
Approvals: cURus, based on VDE


Varying parameters possible – please contact us

Cut costs with TOTALTRAX
complete cable carrier systems

Use our know-how. Working closely with you, our experienced system specialists can provide pre-sale support, including planning and design services through post sales service and support. Only one contact person for the complete system.

All components match each other perfectly, including your cable carriers, electrical cables, hydraulic and pneumatic hoses as well as connectors. You’ll receive the complete system in one delivery, with guarantee certificate if desired – in short: TOTALTRAX.

Reduce your storage costs for cable and hose carriers, cables and connectors with TOTALTRAX. We supply all components Just-In-Time to your production facility or directly to the installation site.

TOTALTRAX Komplettsysteme

 

Everything from a single source:

  • Consulting
  • Planning
  • Design
  • Cable carriers
  • Power & control cables
  • Complete guarantee
  • Hydraulic hoses
  • Pneumatic hoses
  • Plug-and-socket connectors
  • Assemply plates
  • Complete assembly of all components

TOTALTRAX Komplettsysteme

NOTE!

Harnessed cables according to all OEM

We manufacture KABELSCHLEPP TRAXLINE cables according to OEM specifications, suitable for all drive controls which consist of signal and power cables and/or extension cables.

  • any cable length available
  • delivery minimum: 1 unit

Cut costs with TOTALTRAX complete cable carrier systems

We help you . . .

  • Advice on planning
  • Support in the design phase
  • Only one contact person for the complete system including all the individual components
  • Complete delivery from a single source
  • Only one supplier – one purchase order and one item number
  • All components match each other perfectly
  • Guarantee certificate upon requests

… to cut your costs!

  • Goods receiving inspections for all individual components are no longer required
  • Expensive technical personnel and special tools are no longer required
  • Shorter assembly times
  • No hidden costs, e.g. cables being cut to excessive lengths etc.
  • Less captive capital with almost no inventory
  • On-time delivery directly to your production site

TOTALTRAX Komplettsysteme

TOTALTRAX Komplettsysteme

OnlineEngineer

Online configuration tool for cable carrier systems

Using TSUBAKI KABELSCHLEPP OnlineEngineer, in just a few clicks of the mouse you can quickly select and configure the optimal TSUBAKI KABELSCHLEPP cable carrier system for your application. Just input the parameters of your application and the OnlineEngineer will automatically calculate the TSUBAKI KABELSCHLEPP cable carrier system with the optimal price/performance ratio! Alternatively, you can follow easy step-by-step menus and individually design your desired cable carrier system.

Finally, if you already know which TSUBAKI KABELSCHLEPP cable carrier systems you would like to use, just enter the order specifications and you will receive all applicable information by mouse click. Since any and all functions can be combined, the specification data needs to be entered only once. A corresponding 2D drawing or 3D model of your carrier can be immediately downloaded.

CAD

Save time with our 2D & 3D
drawing library available online

Our 2D and 3D CAD drawings simplify the job for your design engineers. You can find the data for our cable carriers in the CADENAS component libraries. TSUBAKI KABELSCHLEPP provides free drawing libraries. Once selected CAD data can be saved or exported in a wide range of formats for import into your CAD system. Can’t find what you are looking for, please contact us.

Application examples

Decades of application experience in hundreds of market segments and with thousands of product combinations result again and again in new tailor-made and user oriented solutions for our customers.

 

Anwendungsbeispiele

Anwendungsbeispiele

Anwendungsbeispiele

Anwendungsbeispiele

Anwendungsbeispiele

Anwendungsbeispiele

Machine structure

Telescopic covers

Perfect protection for guideways on machine tools

Today, modern machine tools process workpieces at ever-greater cutting and travel speeds. The protection of guideways, measuring systems, drive elements and other vulnerable parts is absolutely essential. Accelerations and speeds of machines are constantly increasing. Telescopic covers must also be able to cope with these challenges. This is where telescopic covers with harness mechanisms are used. So-called differential drives serve to synchronize the boxes and eliminate impact pulses.

Teleskop-Abdeckungen

Designs

Machine tools come in a wide variety of designs. That is why a modern lathe needs another type of telescopic cover than, for example, a large bed-type milling machine. The following designs provide an overview of typical designs.

Way wipers

The cleanup crew

Way wipers are essential to keep the guideways in a proper functional state, and thus to keep the machine tool permanently in operation. Even if the guideways are already protected by a telescopic cover, it is necessary to wipe fine, penetrating particles off of the vulnerable ways.

 

Bahnabstreifer

Designs

Available in a wide variety of shapes, harnessed according to your specifications, in bar form or available ex-stock.

Link apron covers

Solutions for limited spaces

Link apron covers can be used anywhere where, for reasons of space, it is not possible to use telescopic covers. They lie directly on the guideways and can hang down freely at the end of the path, or be screwed on or wound around without any special guides.

Gliederschürzen

Properties

  • Small space requirement
  • Protection against chips and lubricant
  • Protection against most cooling lubricants, oil, grease, dirt and dust
  • Splash- and hose-proof
  • Low weight
  • Long service life
  • Heat-resistant to 100 °C over extended periods
  • Customized end attachment
  • Can be supplied with a roller device (type-dependent)
  • Liquid-tight or self-extinguishing versions possible
  • Short delivery time
  • Attractive price/performance ratio

Bellows

Guideway protection solutions with very little compression

Bellows are used on all kinds of machine to provide protection for guideways and spindles

Faltenbälge

 

Properties

  • Simple installation
  • High travel speed
  • Minimal compression
  • High quality
  • Protection against most cooling lubricants, oil, grease, dirt and dust
  • Liquid-tight or self-extinguishing versions possible

Conical spring covers

Protection under extreme conditions

Our conical spring covers are energy efficient. They follow the machine movements automatically. Conical spring covers protect spindles, columns, shafts, threads and rod guides reliably against contamination, chips and mechanical damage. They provide a good sealing function, and are self-cleaning if installed in a suitable position. High temperature resistance and resistance to chemicals guarantee reliable protection even under extreme operating conditions.

 

Federbandspiralen

Federbandspiralen

Properties

  • Accident prevention for operating personnel from revolving spindles and shafts
  • Reduction in downtimes resulting from contamination
  • Increased machine service life
  • Some conical spring covers are also available for retrofitting

Application examples

Decades of application experience in hundreds of market segments and with thousands of product combinations result again and again in new tailor-made and user oriented solutions for our customers.

 

Anwendungsbeispiele

Anwendungsbeispiele

Anwendungsbeispiele

Anwendungsbeispiele

Anwendungsbeispiele

Anwendungsbeispiele

Process management

Hinged belt conveyors

Proven for a wide range of disposal tasks

Transportation of the material takes place on the upper trough of a revolving hinged belt. Drivers ensure transport of the material up the inclined section. For wet machining the cooling lubrications are collected in the conveyor housing and can be fed back into the machine circuit via an optionally available coolant container or a pump station. Our hinged belt conveyors can be used either as stand-alone conveyors at machine tools, or as linked conveyor systems. Depending on the design, the material to be conveyed is brought to the required height at a defined incline and then discharged.

Schanierbandförderer

Structure

  • Stable metal plate construction
  • Standardized housing cross-section with variable width
  • Robust worm gear motor
  • Customized discharge height
  • Customized incline standards = 30°, 45° and 60°
  • Floor mounting or as a push-in version into the machine base

Accessory examples

  • Motor monitoring systems with current-monitoring relay
  • Other overload safety devices (on request)
  • Coolant container with pump station
  • Direct electrical connection to your machine controller
  • Other special solutions are available.
  • Please do get in touch with us, we will be happy to advise you.

Types and main areas of application

Schanierbandförderer

SRF 040.00 – the elegant “small one”, and particularly compact

Pitch of the hinged belt
t = 40 mm

With its small pitch (40 mm) and extremely compact design, this conveyor is suitable for even the smallest machine tools.

Schanierbandförderer

SRF 063.00 – the “classic”, and our best seller

Pitch of the hinged belt
t = 63 mm

The conveyor type for most mechanical engineering applications.

Schanierbandförderer

SRF 100.00 – the “big one” and especially robust

Pitch of the hinged belt
t = 100 mm

With a pitch of 100 mm, this conveyor is particularly useful when large quantities of chips are present.

Schanierbandförderer

SRF 150.00 – the “strongest” one we build

Pitch of the hinged belt
t = 150 mm

Special solutions with 150 mm pitch for transporting away of large outputs or large parts.

Standard dimensions

Schanierbandförderer

Special widths on request.
Type Pitch
t
Box height
HK
Hinged belt width
BSCH
Box width
BK
SRF 040.00 40 140 150, 200, 250, 300, 450, 600 BSCH + 75 mm 
SRF 063.00 63 216 150, 300, 450, 600, 750, 900 BSCH + 120 mm 
SRF 100.00 100 360 150, 300, 450, 600, 750, 900 BSCH + 150 mm 
SRF 150.00 150 540 300, 450, 600, 750, 900 BSCH + 190 mm 

 

Hinged belt designs

Schanierbandförderer

Hinged belt (standard)
for dry materials and chips with a low proportion of coolant

Schanierbandförderer

Hinged belt with perforations
for pre-separation of coolant for materials with a high proportion of coolant

Schanierbandförderer

Hinged belt conveyor with corrugations
for transporting adhering parts

 

Hinged belt conveyor with WAVE-BELT System

No hinge – low wear

Chips and dirt can accumulate in the hinges with conventional hinge belt conveyors.

The WAVE-BELT System has no hinges on the top side of the belt and is smooth in this area. Chips and dirt cannot get trapped. Due to the “WAVE-FORM” of the belt plates, there is hardly any gap between the plates. This makes the hinge belts tighter, have a longer service life and require less maintenance.

The side rims have also been further developed so that almost no conveyed material can get trapped in this area. In this way, wear and the risk of failure are reduced.

WAVE-BELT System

Hinged belt conveyor with WAVE-BELT System

  • Longer service life due to optimized belt design
  • Tighter than conventional belts, as there are no hinges
  • Extremely stable due to special shaping of the individual belt plates
  • Easy to maintain due to bolted and thus very easily replaceable belt plates

Easy replacement of individual hinge belt plates

The belt plates are bolted and can be easily replaced if needed without having to dismantle the complete conveyor belt.

WAVE-BELT System

WAVE-BELT System

WAVE-BELT System

Replacement of individual hinge belt plates at the discharge

Scraper conveyors

For disposal of small materials

Transport of the material takes place via drivers which push the material along the floor of the housing towards the discharge. Cooling lubricants are collected in the conveyor housing and can be fed back into the machine circuit via an added-on container or a pumping unit. Our scraper conveyors can be used as stand-alone conveyors at machine tools or as linked conveyor systems. Depending on the design, the material to be conveyed is brought to the required height at a defined incline and then discharged.

Kratzerförderer

Structure

  • Stable metal plate construction
  • Standardized housing cross-section with variable width
  • Robust worm gear motor
  • Customized discharge height
  • Customized incline standards = 30°, 45° and 60°
  • Floor mounting or as a push-in version into the machine base

Accessory examples

  • Motor monitoring systems with current monitoring relay
  • Other overload safety devices (on request)
  • Coolant container with pump station
  • Direct electrical connection to your machine controller
  • Other special solutions are available. Please do get in touch with us, we will be happy to advise you.

Types and main areas of application

Kratzerförderer

KRF 040 – the “classic” scraper conveyor

Pitch of the scraper belt
t = 40 mm

Our standard scraper conveyor for smaller machine tools and small quantities of chips.

Kratzerförderer

KRF 063 – for somewhat “bigger” tasks

Pitch of the scraper belt
t = 63 mm

For larger machines and larger quantities of chips.

Kratzerförderer

KRF 100 – the “Jumbo” for highest demands

Pitch of the scraper belt
t = 100 mm

Special solution for very large quantities of chips.

Standard dimensions

Kratzerförderer

Special widths on request.
Type Pitch
t
Box height
HK
Scraper belt width
BSCH
Box width
BK
KRF 040.00 40 140 150, 200, 250, 300, 450, 600 BSCH + 90 mm 
KRF 063.00 63 216 150, 300, 450, 600, 750, 900 BSCH + 120 mm 
KRF 100.00 100 420 150, 300, 450, 600, 750, 900 BSCH + 150 mm 

Belt conveyors

The all-rounders – also for parts with sharp edges

Our belt conveyors are predominantly used on punch-nibbling machines, for transporting punching scrap and punching trimmings. However, other parts can also be transported, such as waste parts from plastic injection machines. The transport belt of the conveyor is resistant to oil and grease.

Gurtbandförderer

Structure

  • Housing made of steel plate
  • Oil-resistant belt
  • Protective motor switch
  • Convex return shafts
  • Shafts with ball bearings
  • Adjustable belt tension

Standard dimensions

Gurtbandförderer

Type Box height
HK
Belt width
BG
Box width
BK
Maximum conveying length
FL
GBF 104 150, 200, 250, 300, 450, 600 BG + 50 mm  5000

Part conveyor

Scratch-free parts transfer at production machines

The part conveyor is a solution for automatic production on punching nibbling machines. Both smooth and angular parts can be transported. The overall concept and the integration into the machine were developed in cooperation with our customers.

 

Teileförderer

Gentle transport all the way to the parts depot

The parts conveyor provides the option of gently transporting parts with high standards for surface quality out into the required parts depot. The brush rollers in the discharge area ensure that the materials being transported are transfered to the parts depot virtually horizontally.

Application examples

Decades of application experience in hundreds of market segments and with thousands of product combinations result again and again in new tailor-made and user oriented solutions for our customers.

 

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